USDA Expands Recall of Over 3 Million Pounds of Frozen Meat Products Over Wood Contamination Risk

October 24, 2025 USA

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The U.S. Department of Agriculture (USDA) has expanded its nationwide recall of Foster Farms frozen meat products, citing the risk of wood contamination. The recall now affects more than 4 million pounds of chicken and turkey corn dogs, marking one of the largest food recalls of the year. According to the Food Safety and Inspection Service (FSIS), several consumers reported finding wood pieces embedded in the batter, and at least six injuries have been linked to the affected products.

The recall, originally issued on October 4, 2025, for 3,961,138 pounds of corn dogs, was expanded on October 17, 2025, to include an additional 118,098 pounds. The products were distributed to major U.S. retailers, including Walmart and Sam’s Club, and are classified as a Class I health risk—indicating a reasonable probability that consuming these products could lead to serious health consequences or death.

Recalled Products
The affected Foster Farms items were produced between July 30, 2024, and August 4, 2025, and include:

  1. Corn Dogs Chicken Franks Dipped in Honey Batter
  2. Gluten-Free Corn Dogs Chicken Franks Dipped in Honey Batter
  3. Jumbo Corn Dogs Chicken Franks Dipped in Honey Batter
  4. Chicken Corn Dogs Honey Batter Dipped Chicken Frank on a Stick
  5. Chicken Corn Dogs Batter Wrapped Chicken Frankfurters on a Stick
  6. Whole Grain, Maple Flavored Pancake Wraps with Turkey and Vegetable Protein Links (regular and individually wrapped)
  7. Whole Grain Chicken Corn Dogs (Lower Fat)
  8. Jumbo Corn Dogs in Honey Crunchy Batter

All recalled products bear the establishment number “P-6137B” printed on the packaging. A full product list, including images and expiration dates, is available on the FSIS website.

Health Risks of Contamination

This recall is classified as Class I, the most serious category, as ingestion of foreign materials like wood fragments can lead to choking hazards, mouth or throat injuries, intestinal obstruction, and internal bleeding. In severe cases, these injuries may require surgical intervention or cause life-threatening complications, especially in children and elderly individuals.

Even smaller fragments pose a risk of gastrointestinal irritation, cuts, or infection if swallowed. Experts advise anyone who experiences symptoms such as pain, difficulty swallowing, vomiting, or blood in the stool after eating the recalled products to seek immediate medical attention.

Consumer Guidance
The recalled items are no longer being sold in stores, but the USDA warns that some may still be stored in household freezers. Consumers are urged to:

  • Check for “P-6137B” on packaging and verify production dates.

  • Do not eat the recalled products.

  • Dispose of them immediately or return them to the place of purchase for a refund.

For further questions, consumers can contact Foster Farms Consumer Affairs at 1-800-338-8051 or email info@fosterfarms.com

Source: US FDA

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